寸法精度: 最初の 20,000 件の納品では欠陥はまったくなく、重要な寸法公差は一貫して ±0.005 mm に維持されました。
納品実績: 最初の納品は予定より 5 日早く終了し、お客様の EV 生産ラインに問題はありませんでした。
Facing challenging thin-walled parts and tight budgets? Contact our engineering team to request a free feasibility assessment for cooling housing projects and obtain a cost-reduction solution tailored to your project.
Why Choose JS Precision as Your Precision Injection Tooling Partner?
Gaining partnering with JS Precision as your OEM injection mold tooling service means that you will benefit from our 15+ years of precision manufacturing experience, ISO 9001:2015 quality system, and comprehensive cost optimization and control covering the whole cycle from the DFM assessment up to the massive injection molding.
Precision Equipment System
Makino Mirror EDM Machine: Mirror-finish machining, Ra≤0.05μm, which is good enough for parts with optical-grade appearance.
Mitsui Precision CNC Machine: Spindle running at 20,000 RPM with mold part machining accuracy of 0.002mm.
Zeiss Coordinate Measuring Machine (CMM): Capable of doing full 3D dimensional inspection work for molds and injection parts to ensure their dimensional features can be traced back easily.
Quotation Transparency and Complete Closed-Loop Service
Clear Custom Injection Mold Quote Procedure: Each quotation gives a detailed breakdown of the mold base procurement cost, moldcoresteel cost, CNC/EDM labor cost, and standard parts details to avoid any extra charges.
One-Stop Closed-Loop Manufacturing Service: Offering end-to-end integration from rapid injection mold tooling service (delivered of samples by 7-12 working days) through to large-capacity production molds which can handle millions of cycles.
Permanent Upgrade of Injection Molding Tooling Cost: Combining injection molding, surface coating, ultrasonic welding, and component assembly services to deliver minimum total cost per unit.
Protecting Customers' IP and Data: Mandatorily we follow the highest-class NDA agreements, customer drawings & data are encrypted and saved in different environments to protect our clients from IP breaches and the leaking of top-level R&D results.
よくある質問
Q1: What factors directly dictate the Injection Molding Tooling Cost for a custom project?
In short, mold geometry, material selection (tooling steel grade), cavity count, and dimensional tolerances have the biggest impact on tooling price.JS Precision works out design details that can be done with the tool, leading to saving the customers' money at initial stage development between 20-35%.
Q2: How fast can I receive a detailed Custom Injection Mold Quote from JS Precision?
Once a 3D CAD and 2D drawings are attached, your customized quotation would be available in 24 hrs. Engineers run a parallel Moldflow analysis & submit detailed quote transparently split into 12 cost categories.Upload your drawings right away for a quote.
Q3: When should I choose an aluminum mold over a steel mold for injection tooling?
In cases of 500-10,000 units production and when It helps to get to market quickly, an aluminium mould is the best option and will cost you 30%-50% less. For bulk quantities of pieces over 100,000 or materials with glass fibers like PA66+30% GF, you will need harden H13 steel molds.
Q4: How does JS Precision ensure dimensional accuracy for high-precision injection molds?
We use Makino mirror EDM machines, 5-axis CNC machines, and Zeiss CMMs. We analyze the composition of the incoming steel. We strictly follow the ISO 20457:2018 tolerance standards. T1 trial mold measurements cover all the dimensions, and critical dimensions are reliably kept within ±0.005mm.
Q5: Can an injection mold tooling DFM service really cut total manufacturing expenses?
Sure! DFM has an impact on mold costs reduction as high as 30%. We save money on molds by wall thickness (2.0mm±0.1mm), draft angle (1.5°-2.0°), and by undercutfree design to prevent additional mold change requests. JS Precision also gives you one DFM Report for free.
Q6: What is the lead time for a rapid injection mold tooling service?
The standard rapid mold injection service can get you T1 samples in about 7 to 15 business days. The combination of using standardized mold bases and fast CNC cutting helps to reduce the time so much that this service is a very viable short-batch production and EVT/DVT validation method.
Q7: What is the typical difference between prototype and production mold cost?
Prototype molds (Class 105) price range: $1,500 - 5,000 which involve a simple mold base and hand-fit inserts.Production molds (Class 101) cost $15,000-80,000+ as they utilize tool steel and hot runners for more accurate and efficient injections. After 100 000 production per unit cost becomes very low.
Q8: How does JS Precision protect my intellectual property when I submit drawing files for a quote?
JS Precision can sign an NDA before receiving drawings. All CAD files are stored on an encrypted independent server, accessible only to authorized team members, strictly adhering to international intellectual property standards to ensure absolute data security.
概要
Injection molding tooling cost control is more about striking a good balance among mold life, steel level, shape, and unit price. By adopting a DFM approach, material selection in the right way, and developing rapidly the prototype through a modular system, the company manages to decrease initial costs and cut launch time while still preserving a tight tolerance of ±0.005 mm ISO 20457:2018.
Ready to assess the true cost of your injection molding project? Upload your 3D CAD model and 2D drawings now, and our senior engineers will provide a free DFM report and a transparent custom injection mold quote within 24 hours. Start your precise cost reduction process with a transparent quote.
日本語 
