Custom Metal Casting Services

Project Background:A top-tier electric vehicle manufacturer required lightweight and robust metal parts for their innovative battery housing systems.

Challenge: The parts needed to be both thermally efficient and strong enough to handle high-impact conditions while maintaining a low weight for improved energy efficiency.

Solution: We used magnesium alloy die casting to produce highly durable and lightweight components with exceptional thermal conductivity and precision.

Results: The new battery housings helped improve energy efficiency by 20%, contributing to the successful launch of the vehicle, with the parts exceeding safety and performance benchmarks.

Project Background:A leading healthcare provider needed corrosion-resistant metal components for a new line of robotic surgical tools.

Challenge: The parts needed to be sterilizable, resistant to wear and tear, and able to withstand the repeated stress of robotic movements without degrading performance.

Solution: We employed titanium alloy investment casting to create components with high resistance to corrosion, excellent strength-to-weight ratio, and smooth, functional surfaces.

Results: The parts not only met stringent medical device standards but also reduced wear-and-tear by 15%, ensuring greater reliability and reducing the need for frequent maintenance.

Project Background:A global smartphone manufacturer required aesthetically pleasing and impact-resistant metal enclosures for their latest flagship phone series.

Challenge: The enclosures had to offer premium aesthetics, superior durability, and ensure wireless signal integrity while keeping production costs in check for high-volume manufacturing.

Solution: We utilized aluminum alloy die casting to produce sleek, durable enclosures with a polished finish and optimized design for signal clarity.

Results: The new enclosures provided improved durability and premium feel, enhancing the device’s market positioning and contributing to a 30% boost in sales during the product launch.

Project Background:A leading aerospace company needed precision-engineered metal parts for the engine mounting systems of a new aircraft model.

Challenge: The parts had to maintain structural integrity under extreme pressure and temperature fluctuations while being lightweight enough for the aircraft’s design specifications.

Solution: We employed advanced titanium and aluminum alloy casting methods to produce high-strength, lightweight parts with exceptional performance under stress.

Results: The parts performed excellently in extensive testing, meeting all performance and safety standards and contributing to a 15% reduction in overall aircraft weight, improving fuel efficiency.

Project Background:A manufacturer of heavy machinery needed highly durable, high-strength metal cast components for their hydraulic pump systems.

Challenge: The parts needed to withstand extreme pressure cycles and abrasive conditions without failing, while maintaining smooth functionality over prolonged use.

Solution: We used ductile iron casting to produce components that could endure harsh operational conditions while ensuring durability and precision in the hydraulic system.

Results: The parts significantly reduced the frequency of system failures and extended the operational lifespan of the machinery, helping the client reduce maintenance costs by 25% and downtime by 40%.