Jusheng

Project Background:A global electronics brand required overmolded housings for a new range of wear-resistant, waterproof smart devices.

Challenge: The housings needed to seamlessly integrate soft-touch materials over rigid plastics, ensuring durability, comfort, and water resistance.

Solution: We applied advanced overmolding techniques, combining thermoplastic elastomers (TPE) with engineered plastics, to create ergonomic, durable, and waterproof housings.

Results: The overmolded housings met all design and performance specifications, contributing to the successful launch of the new smart devices with positive user feedback.

Project Background:A medical device manufacturer needed biocompatible overmolded handles for a range of surgical instruments.

Challenge: The overmolding process required precise control to ensure a secure bond between medical-grade silicone and the rigid base material, while meeting stringent cleanliness standards.

Solution: We used medical-grade materials in our overmolding process, ensuring biocompatibility and a strong bond between the soft silicone and rigid plastic, creating ergonomic and sterilizable handles.

Results: The overmolded handles performed well in clinical settings, meeting all regulatory requirements and providing comfort and precision during surgical procedures.

Project Background:A leading power tools manufacturer required durable overmolded grips for a new range of heavy-duty drills.

Challenge: The grips had to combine hard plastic for structural integrity with soft overmolded materials to provide comfort and reduce vibration during extended use.

Solution: We applied overmolding techniques to fuse rubber-like materials with rigid plastics, resulting in durable, shock-absorbing grips that enhanced user comfort and tool performance.

Results: The overmolded grips contributed to a successful product launch, improving tool ergonomics and receiving positive feedback from professional users.

Project Background:An automotive parts supplier required overmolded components for interior and exterior vehicle parts, providing a combination of durability and aesthetic appeal.

Challenge: The components had to maintain their appearance and performance in extreme temperatures and under mechanical stress, all while providing a soft-touch surface.

Solution: We engineered overmolded parts using advanced material combinations, ensuring both durability and a premium look, while meeting the demanding requirements of the automotive industry.

Results: The overmolded components performed well under tough conditions, contributing to the vehicle's overall aesthetics and functional reliability.

Project Background:A home appliances manufacturer needed overmolded control panels with both rigid and soft-touch areas for a new line of kitchen appliances.

Challenge: The control panels required a combination of rigid plastics for structure and soft-touch materials for user interaction, withstanding frequent usage and cleaning.

Solution: We used advanced overmolding techniques to produce control panels with integrated soft-touch surfaces and durable structure, ensuring long-term performance in the kitchen environment.

Results: The overmolded control panels contributed to the kitchen appliances' sleek design, improving user experience and enhancing durability through repeated use.