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Instant Quoting for Your Hydroforming Needs
JS Precision offers rapid and accurate quotes for hydroforming projects. With a diverse selection of materials, surface finishing options, and high-precision forming capabilities, our quoting system delivers tailored and competitive pricing within minutes to meet your specific needs.
Over 30 Material Options: Form metals like stainless steel, aluminum, brass, copper, and titanium, achieving lightweight, durable, and strong components suitable for various industries.
20+ Surface Finishing Options: Enhance your parts with finishing processes like anodizing, powder coating, polishing, and plating, with lead times averaging 3-7 days for optimal performance and aesthetics.
Precision Up to ±0.1mm: Achieve tight tolerances and smooth, precise surfaces for complex shapes and detailed parts, ensuring all components meet exact specifications.
ITAR Registered
ISO 9001:2015,ISO 13485:2016,AS9100D and lATF 16949:2016 Certified
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Hydroforming
At JS Precision, we specialize in hydroforming services, offering innovative solutions for shaping metal components with precision and efficiency. Our ISO 9001:2015 certified processes utilize advanced hydroforming technology to create complex, lightweight structures with excellent strength and durability. This method is particularly effective for materials such as aluminum, steel, and other alloys, allowing for intricate shapes that minimize material waste and reduce production costs. Whether you need prototypes or large-scale production, our experienced team is dedicated to delivering high-quality, cost-effective hydroformed solutions tailored to your specific project requirements.
Service
Product Showcase
Our hydroforming services provide innovative solutions for shaping metal components using high-pressure fluids, allowing for complex geometries and lightweight structures. Each part showcases our ability to produce uniform wall thickness and exceptional surface quality, making it ideal for applications in the automotive, aerospace, and manufacturing industries.
Tolerances
JS Precision specializes in hydroforming services with tolerances ranging from ±0.5 mm to ±1.0 mm, depending on the material and complexity of the component. Our hydroforming process allows for the production of lightweight, high-strength parts with complex geometries and smooth surface finishes, making it ideal for various applications in the automotive, aerospace, and industrial sectors.
Feature
Description
Maximum Part Size
1.5 m x 1.5m
Metal Bending Forces
Up to 1000 tons
Bending Line Length
Up to 7200 mm
Bending Thickness
Up to 60 mm
General Tolerances
Our metal bending standards depend on ISO 2768.
Bend to edge/hole, single surface
+/- 0.254 mm (+/- 0.010 in.)
Material Selection
Our hydroforming services utilize a range of materials, including aluminum, stainless steel, and advanced high-strength steels, to create complex, lightweight structures with excellent dimensional accuracy. These materials are selected for their ability to withstand high-pressure fluid applications, allowing for the production of intricate shapes without the need for extensive tooling. Hydroforming is particularly advantageous for applications in the automotive and aerospace industries, where lightweight and robust components are essential.
Metals
- Titanium
- Steel
- Stainless Steel
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- Polycarbonate (PC)
- Polyoxymethylene (POM)
- Polyphthalamide (PPA)
- Polyphenylene Sulfide (PPS)
- Teflon (PTFE)
- Polyvinyl Chloride (PVC)
- Ultra High Molecular Weight Polyethylene (UPE)
- Polyether Ether Ketone (PEEK)
- Nylon (PA)
- Glass-Filled Nylon
Polycarbonate is a transparent, highly durable plastic known for its superior impact resistance. We offer different grades suitable for eyewear lenses, medical devices, and protective equipment.
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
Surface Finishing
Surface finishing in hydroforming is crucial for enhancing the quality and functionality of formed components. Our hydroforming process allows for complex shapes and lightweight structures, while post-forming treatments such as polishing, coating, and surface hardening improve surface smoothness, corrosion resistance, and overall durability, ensuring high-performance results in various applications.
Natural Gloss
Mechanical/chemical polishing creates reflective mirror finish without coating. Ideal for decorative metal parts.
Matte
Sandblasting/etching creates uniform non-reflective texture with anti-fingerprint properties. Used on electronic enclosures.
Electropolish
Electrochemical process removes micro-protrusions for ultra-smooth, corrosion-resistant surfaces. Common in medical/food-grade stainless steel.
Electrophoresis
Electric field deposits paint particles uniformly on complex shapes. Offers strong adhesion and eco-friendly process.
Chromeplate
Electroplated chromium layer provides mirror-like finish (800-1000HV hardness). Used in automotive trim & bathroom fixtures.
Gold Plating
Depositing 0.1-5μm gold layer enhances aesthetics and oxidation resistance. Ideal for electronic contacts/jewelry.
Black Oxide
Chemical oxidation creates black Fe3O4 layer to reduce glare and improve rust resistance. Used on tools/machinery parts.
Black Glossy
High-gloss black coating via spray/plating combines aesthetics and weather resistance. Applied to consumer electronics.
Black Sand Texture Powder Coating
Textured powder coating mimics sand grains for scratch-resistant surfaces. Used in outdoor equipment.
Black Tabby Powder Coating
Matte black powder coating with smooth finish for corrosion protection. Used in appliances/industrial machinery.
Black Yarn Pattern Powder Coating
Interwoven fiber-like texture improves grip and wear resistance. Ideal for tool handles.
Anodize Type II Matt
Matte black anodized aluminum with high hardness and fingerprint resistance. Common in electronics.
Gold Chromate
Chromate coating dyed gold for corrosion resistance and aesthetics. Applied to zinc alloy parts.
Paint Coating Black
Thermally cured matte black paint with scratch resistance. Used in automotive interiors.
Brush True Color Chromate
Brushed texture with chromate coating maintains metallic look and rust prevention. For aluminum signs.
Brush Passivate
Brushed stainless steel passivated to remove iron ions and improve corrosion resistance. Used in cutlery/medical tools.
Brush Red Copper
Mechanically brushed red copper with linear grain for decorative applications like artworks.
Polish Red Copper
Hand/machine polished red copper with enhanced oxidation resistance. Used in sculptures/jewelry.
Polish Brass
High-gloss polished brass for vintage-style lighting fixtures and hardware.
Bead Blast 304 Steel
Abrasive blasting creates uniform satin finish on 304 stainless steel. Hides minor scratches in architectural panels.
Bead BlastRed Copper
Sandblasted red copper with matte texture to slow oxidation. Common in artistic metalworks.
Bead Blast Brass
Blasted brass surface reduces glare and improves wear resistance. Used in door handles.
Oil-Sprayed White Matte
White matte oil-based coating with soft touch and easy cleaning. Applied to appliance control panels.
Temper
Heating/cooling process modifies metal hardness (e.g. aluminum T6). Critical for load-bearing components.
Carbonization
High-temperature carbon infusion boosts surface hardness (up to 60HRC). Used in gears/cutting tools.
Harden Oxide
Hard anodizing creates thick oxide layer (50-100μm) with insulation/heat resistance. For aerospace components.
Harden Glossy Anodize Type II
Glossy black hard anodizing with ceramic-like finish. Provides extreme wear resistance for cameras/optics.
True Color Chromate
Chromate conversion coating retains base metal color, improves corrosion resistance and conductivity. Used on aluminum/zinc substrates.
Advantages & Features
Our hydroforming services offer innovative solutions for producing complex, high-strength metal parts with exceptional accuracy and efficiency. JS Precision specializes in hydroforming techniques that cater to a wide range of industries, ensuring high-quality components that meet demanding specifications. Here's why we are your preferred partner for hydroforming.
High Precision and Complex Shapes
Hydroforming allows for the creation of intricate shapes and deep draws while maintaining exceptional dimensional accuracy. This capability is essential for applications in industries such as automotive, aerospace, and HVAC, where design complexity is crucial.
Material Efficiency
The hydroforming process optimizes material usage, reducing waste while maximizing the strength and integrity of the final product. This method is particularly beneficial for lightweight alloys, allowing for the production of strong yet lightweight components.
Enhanced Strength and Durability
Parts produced through hydroforming typically exhibit enhanced mechanical properties, including increased strength and fatigue resistance. This makes hydroforming an ideal choice for components that must withstand high stresses in demanding applications.
Reduced Secondary Operations
Hydroforming often eliminates the need for additional machining, allowing for shorter lead times and reduced production costs. This efficiency enhances the overall manufacturing process and accelerates time to market for your products.
Scalability for Prototypes to Mass Production
Our hydroforming services are scalable to accommodate both small prototype runs and large-scale production. We efficiently manage orders of varying sizes, ensuring flexibility for your project requirements.
Comprehensive Quality Assurance
We implement stringent quality control measures throughout the hydroforming process. Our advanced inspection techniques and ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification ensure that every part meets the highest standards of performance and reliability.
Case Studies
Our hydroforming services have been successfully applied across various industries. Below are some examples that demonstrate our ability to deliver high-quality, complex shapes and components tailored to specific industry needs:
Automotive Industry
Project Background:A major automotive manufacturer required hydroformed components for the body structure of their new electric vehicle.
Challenge: The components had to be lightweight yet robust, meeting stringent safety and performance standards while maintaining precise dimensions.
Solution: We utilized hydroforming techniques to create complex shapes from high-strength materials, ensuring both structural integrity and lightweight properties.
Results: The hydroformed components contributed to the overall efficiency and safety of the electric vehicle, leading to a successful market launch.
Aerospace Industry
Project Background:An aerospace supplier needed hydroformed aluminum components for aircraft fuselage structures.
Challenge: The components required high precision and must withstand extreme environmental conditions while maintaining lightweight characteristics.
Solution: We employed hydroforming processes to produce high-strength aluminum structures that met all regulatory and performance specifications.
Results: The hydroformed fuselage components enhanced the overall performance and safety of the aircraft, receiving positive feedback from certification authorities.
Construction Industry
Project Background:A construction firm required hydroformed metal components for structural applications in a high-rise building project.
Challenge: The components had to be manufactured with high strength and precise dimensions to support the structural integrity of the building.
Solution: We utilized hydroforming techniques to create large, lightweight components that met all engineering specifications.
Results: The hydroformed components contributed to the successful completion of the building project, ensuring safety and aesthetic appeal.
Electronics Industry
Project Background:An electronics manufacturer required hydroformed enclosures for sensitive electronic equipment, focusing on durability and electromagnetic shielding.
Challenge: The enclosures had to provide effective shielding while maintaining lightweight and compact designs.
Solution: We implemented hydroforming techniques with specialized materials to produce enclosures that met all performance and safety standards.
Results: The hydroformed enclosures improved the overall reliability of the electronic devices, leading to enhanced market competitiveness.
Medical Devices Industry
Project Background:A medical device company required hydroformed components for surgical instruments that required both precision and sterilizability.
Challenge: The components needed to meet stringent hygiene standards and have no defects to ensure patient safety.
Solution: We utilized hydroforming processes with high-quality stainless steel to produce components that met all regulatory requirements.
Results: The hydroformed components successfully passed all quality assurance tests and contributed to the reliability of the medical devices.
Quality Control
At JS Precision, we specialize in hydroforming, a technique that allows us to create complex shapes with high precision and excellent material integrity. Our advanced hydroforming technology enables us to produce lightweight, strong components for various applications. We implement rigorous quality control measures to ensure that every hydroformed part meets the highest standards of quality and performance.
In-Process Inspections
Before any part leaves our facility, it undergoes a thorough final inspection. We use advanced measurement tools to verify that every component meets required specifications and precision standards, ensuring the highest level of quality before delivery.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
We utilize advanced precision measurement tools, including Coordinate Measuring Machines (CMM) and laser scanning systems, to ensure that our hydroformed components meet tight tolerances and specifications. These tools enable us to maintain high levels of accuracy and quality throughout the hydroforming process.
Certified Quality Standards (ISO 9001, ISO 14001, IATF 16949, AS9100D)
Our commitment to quality is backed by ISO 9001 certification, which ensures our quality management system is consistently effective and continually improving. We also adhere to ISO 14001, IATF 16949, and AS9100D standards, ensuring we meet the needs of various industries while maintaining environmental sustainability and operational excellence.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Contact Us for More Information
Should you have any additional questions or require more details, feel free to reach out to us. Our dedicated team is ready to assist you with all your precision manufacturing requirements.
We understand that you may have questions about our Hydroforming is a manufacturing services. Here are some of the most frequently asked questions and their answers to help you better understand our capabilities and processes. If you need further assistance, our team is always ready to help.
Customer Testimonials
JS Precision excels in providing hydroforming solutions that deliver complex shapes and high precision for a variety of applications. Here's what some of our clients have to say about their experience working with us:
Latest News
Stay informed with the latest updates and announcements from JS Precision. Learn about our most recent projects.
