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Rapid Prototyping
High-Volume Production
Instant Quoting for Your Blanking Needs
JS Precision provides fast and accurate quotes for your blanking projects. With a wide variety of materials, surface finishing options, and high-precision cutting capabilities, our quoting system delivers tailored and competitive pricing within minutes to meet your specific project requirements.
Over 30 Material Options: Choose from metals like stainless steel, carbon steel, aluminum, copper, and brass, ensuring optimal strength, durability, and functionality for various applications.
20+ Surface Finishing Options: Improve part quality and appearance with finishes like powder coating, anodizing, polishing, and plating, with lead times averaging 3-7 days.
Precision Up to ±0.05mm: Achieve tight tolerances and clean cuts for complex geometries, ensuring all parts meet exact specifications for high performance.
ITAR Registered
ISO 9001:2015,ISO 13485:2016,AS9100D and lATF 16949:2016 Certified
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Blanking
At JS Precision, we offer precision blanking services, providing efficient solutions for producing flat metal components from various materials. Our ISO 9001:2015 certified processes and advanced blanking technology enable us to create high-quality parts with tight tolerances and excellent surface finishes. This method is ideal for high-volume production, allowing for quick turnaround times while minimizing material waste. Whether you require simple shapes or complex designs, our experienced team is committed to delivering reliable, cost-effective blanking solutions tailored to meet your specific project requirements.
Blanking Service
Blanking Product Showcase
Our blanking services provide efficient and precise cutting of metal sheets into desired shapes and sizes. Each blanked part demonstrates our ability to maintain tight tolerances and excellent edge quality, making it ideal for high-volume production in industries such as automotive, electronics, and appliances.
Blanking Tolerances
JS Precision offers precise blanking services with tolerances ranging from ±0.1 mm to ±0.5 mm, depending on the material and part specifications. Our blanking process efficiently produces flat shapes and components from sheet metal with high accuracy and clean edges, making it suitable for various applications in manufacturing and assembly.
Feature
Description
General Tolerances
Metals: ISO 2768-c
Cutting Feature
± .00787" (0.2mm)
Bend Angle
± 1.0°
Bend to Edge
+0.010" (0.254mm)
Bend to Hole
±0.2 mm
Standard Lead Time
3 Business days
Blanking Material Selection
Our blanking services are designed to work with a variety of materials, including carbon steel, stainless steel, and aluminum, to produce flat, precise shapes efficiently. These materials are chosen for their excellent machinability and strength, ensuring that we can achieve tight tolerances and high-quality edges. Blanking is ideal for applications requiring a high volume of uniform parts, making it a preferred choice for industries such as electronics, automotive, and appliances.
Metals
- Titanium
- Steel
- Stainless Steel
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- Polycarbonate (PC)
- Polyoxymethylene (POM)
- Polyphthalamide (PPA)
- Polyphenylene Sulfide (PPS)
- Teflon (PTFE)
- Polyvinyl Chloride (PVC)
- Ultra High Molecular Weight Polyethylene (UPE)
- Polyether Ether Ketone (PEEK)
- Nylon (PA)
- Glass-Filled Nylon
Polycarbonate is a transparent, highly durable plastic known for its superior impact resistance. We offer different grades suitable for eyewear lenses, medical devices, and protective equipment.
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
Blanking Surface Finishing
Surface finishing in blanking is essential for achieving precise, clean-cut components. Our blanking process ensures high accuracy and consistency, while post-blanking treatments like deburring, coating, and polishing enhance the edge quality, corrosion resistance, and overall durability of the parts, making them suitable for various manufacturing applications.
Natural Gloss
Mechanical/chemical polishing creates reflective mirror finish without coating. Ideal for decorative metal parts.
Matte
Sandblasting/etching creates uniform non-reflective texture with anti-fingerprint properties. Used on electronic enclosures.
Electropolish
Electrochemical process removes micro-protrusions for ultra-smooth, corrosion-resistant surfaces. Common in medical/food-grade stainless steel.
Electrophoresis
Electric field deposits paint particles uniformly on complex shapes. Offers strong adhesion and eco-friendly process.
Chromeplate
Electroplated chromium layer provides mirror-like finish (800-1000HV hardness). Used in automotive trim & bathroom fixtures.
Gold Plating
Depositing 0.1-5μm gold layer enhances aesthetics and oxidation resistance. Ideal for electronic contacts/jewelry.
Black Oxide
Chemical oxidation creates black Fe3O4 layer to reduce glare and improve rust resistance. Used on tools/machinery parts.
Black Glossy
High-gloss black coating via spray/plating combines aesthetics and weather resistance. Applied to consumer electronics.
Black Sand Texture Powder Coating
Textured powder coating mimics sand grains for scratch-resistant surfaces. Used in outdoor equipment.
Black Tabby Powder Coating
Matte black powder coating with smooth finish for corrosion protection. Used in appliances/industrial machinery.
Black Yarn Pattern Powder Coating
Interwoven fiber-like texture improves grip and wear resistance. Ideal for tool handles.
Anodize Type II Matt
Matte black anodized aluminum with high hardness and fingerprint resistance. Common in electronics.
Gold Chromate
Chromate coating dyed gold for corrosion resistance and aesthetics. Applied to zinc alloy parts.
Paint Coating Black
Thermally cured matte black paint with scratch resistance. Used in automotive interiors.
Brush True Color Chromate
Brushed texture with chromate coating maintains metallic look and rust prevention. For aluminum signs.
Brush Passivate
Brushed stainless steel passivated to remove iron ions and improve corrosion resistance. Used in cutlery/medical tools.
Brush Red Copper
Mechanically brushed red copper with linear grain for decorative applications like artworks.
Polish Red Copper
Hand/machine polished red copper with enhanced oxidation resistance. Used in sculptures/jewelry.
Polish Brass
High-gloss polished brass for vintage-style lighting fixtures and hardware.
Bead Blast 304 Steel
Abrasive blasting creates uniform satin finish on 304 stainless steel. Hides minor scratches in architectural panels.
Bead BlastRed Copper
Sandblasted red copper with matte texture to slow oxidation. Common in artistic metalworks.
Bead Blast Brass
Blasted brass surface reduces glare and improves wear resistance. Used in door handles.
Oil-Sprayed White Matte
White matte oil-based coating with soft touch and easy cleaning. Applied to appliance control panels.
Temper
Heating/cooling process modifies metal hardness (e.g. aluminum T6). Critical for load-bearing components.
Carbonization
High-temperature carbon infusion boosts surface hardness (up to 60HRC). Used in gears/cutting tools.
Harden Oxide
Hard anodizing creates thick oxide layer (50-100μm) with insulation/heat resistance. For aerospace components.
Harden Glossy Anodize Type II
Glossy black hard anodizing with ceramic-like finish. Provides extreme wear resistance for cameras/optics.
True Color Chromate
Chromate conversion coating retains base metal color, improves corrosion resistance and conductivity. Used on aluminum/zinc substrates.
Blanking Advantages & Features
Our blanking services provide efficient and precise solutions for producing flat metal components with minimal waste. JS Precision specializes in blanking techniques that ensure high-quality parts tailored to the specific needs of various industries. Here's why we are your trusted partner for blanking.
High Precision and Consistency
Our blanking process ensures exceptional dimensional accuracy and consistent results across all parts. This precision is vital for applications in industries such as automotive, electronics, and appliances, where part fit and performance are critical.
Efficient Production with Minimal Waste
Blanking is a highly efficient process that minimizes material waste while maximizing production efficiency. By using advanced machinery, we optimize the layout of parts on the metal sheet, ensuring maximum material utilization.
Wide Range of Material Compatibility
We can blank a variety of materials, including stainless steel, aluminum, copper, and other alloys. This versatility allows us to meet the specific requirements of your project and cater to different applications.
Scalability for Prototypes to High Volume Production
Our blanking services are scalable, accommodating both small prototype runs and large-scale production orders. We can efficiently manage orders of various sizes while maintaining the same level of precision and quality.
Comprehensive Quality Assurance
We implement rigorous quality control measures throughout the blanking process. Our advanced inspection techniques and ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification ensure that each part meets the highest industry standards for performance and reliability.
Cost-Effective Solution for High Volume Production
Blanking is a cost-effective solution for producing large quantities of flat parts, reducing labor costs and material waste. This efficiency is particularly beneficial for industries that require high-volume production runs.
Blanking Case Studies
Our blanking services have been successfully applied across various industries. Below are some examples that demonstrate our ability to deliver high-quality, precisely cut components tailored to specific industry needs:
Automotive Industry
Project Background:A leading automotive parts supplier required blanked metal components for the assembly of safety features in their vehicles.
Challenge: The components had to be produced with exact tolerances and high durability to ensure reliable safety performance.
Solution: We implemented advanced blanking techniques to produce the parts from high-strength steel, ensuring they met all specifications.
Results: The blanked components passed all quality tests and were delivered on time, contributing to the successful launch of the vehicle model.
Electronics Industry
Project Background:An electronics manufacturer needed blanked metal components for circuit boards in their new line of smart devices.
Challenge: The components required tight tolerances to ensure proper fit and functionality within compact assemblies.
Solution: We utilized precision blanking processes to create the components, ensuring both dimensional accuracy and high-quality finishes.
Results: The blanked parts were seamlessly integrated into the devices, contributing to the successful product launch and positive market feedback.
Home Appliances Industry
Project Background:A home appliance company required blanked metal parts for the assembly of washing machines.
Challenge: The parts needed to be produced quickly and consistently while meeting strict quality and performance standards.
Solution: We implemented high-speed blanking operations to manufacture the components efficiently, ensuring uniform quality.
Results: The blanked parts contributed to the overall quality of the washing machines, leading to improved customer satisfaction.
Medical Devices Industry
Project Background:A medical device manufacturer required blanked components for assembling critical medical instruments.
Challenge: The components had to be free of defects and meet stringent hygiene standards to ensure patient safety.
Solution: We used advanced blanking techniques with high-quality materials to produce reliable components that met all regulatory requirements.
Results: The blanked components successfully passed all quality assurance tests, contributing to the safe and effective operation of medical devices.
Heavy Machinery Industry
Project Background:An industrial equipment manufacturer required blanked steel components for heavy-duty machinery.
Challenge: The parts needed to withstand high mechanical stress while maintaining precise dimensions for optimal assembly.
Solution: We utilized robust blanking processes to produce high-strength components that met all performance specifications.
Results: The blanked components improved the machinery's reliability and performance, significantly reducing maintenance costs.
Blanking Quality Control
At JS Precision, we specialize in blanking, providing high-quality metal parts with precise dimensions and clean edges. Our advanced blanking technology allows us to efficiently produce components for a variety of applications while maintaining strict quality control. We implement rigorous quality assurance processes to ensure that every blanked part meets the highest industry standards.
In-Process Inspections
Before any part leaves our facility, it undergoes a thorough final inspection. We use advanced measurement tools to verify that every component meets required specifications and precision standards, ensuring the highest level of quality before delivery.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
We utilize advanced precision measurement tools, including Coordinate Measuring Machines (CMM) and digital calipers, to ensure that our blanked components meet tight tolerances and specifications. These tools enable us to maintain high levels of accuracy and quality throughout the blanking process.
Certified Quality Standards (ISO 9001, ISO 14001, IATF 16949, AS9100D)
Our commitment to quality is backed by ISO 9001 certification, which ensures our quality management system is consistently effective and continually improving. We also adhere to ISO 14001, IATF 16949, and AS9100D standards, ensuring we meet the needs of various industries while maintaining environmental sustainability and operational excellence.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Contact Us for More Information
Should you have any additional questions or require more details, feel free to reach out to us. Our dedicated team is ready to assist you with all your precision manufacturing requirements.
We understand that you may have questions about our blanking services. Here are some of the most frequently asked questions and their answers to help you better understand our capabilities and processes. If you need further assistance, our team is always ready to help.
Customer Testimonials
JS Precision excels in providing high-quality blanking services, delivering precise metal components for various applications. Here's what some of our clients have to say about their experience working with us:
Blanking Latest News
Stay informed with the latest updates and announcements from JS Precision. Learn about our most recent projects.
